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Safer Workflows. Stronger Compliance.
Site Safety & Equipment Inspection Drones
Mining and aggregate operations face constant pressure to maintain safe working conditions while meeting MSHA requirements and production goals. Site Safety and Equipment Inspection Drones give operators a faster, safer, and more consistent way to perform mine surveying, geotechnical inspections, and drone site mapping across both surface and underground environments. By removing crews from unstable highwalls, heavy machinery, and confined spaces, drones reduce risk while delivering precise, repeatable data for geotechnical monitoring solutions. From validating MSHA inspection checklists to conducting quarry surveying and monitoring haul roads, aerial inspections streamline compliance and provide a documented record of site conditions
Safer Workflows. Stronger Compliance.
Why Use Drones for Site Safety & Equipment Inspection?
Mining and aggregate operations depend on constant inspections to ensure worker safety, maintain compliance, and keep production running. Traditional methods like sending crews beneath highwalls, climbing conveyors, or walking haul roads, expose personnel to hazards and often slow operations. Site safety and equipment inspection drones streamline these tasks by providing repeatable aerial data, reducing downtime, and creating a verifiable record of conditions.
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Improved Worker Safety
Remove personnel from dangerous environments such as unstable highwalls, confined spaces, and moving machinery. Drones perform mine surveying and geotechnical inspections remotely, eliminating exposure while capturing high-resolution data. -
Regulatory Compliance & Documentation
Automated drone flights support MSHA inspection checklists by delivering objective, time-stamped imagery and 3D models. This creates defensible records for audits and ensures compliance with safety and environmental standards. -
Operational Efficiency
Drone site mapping and geotechnical monitoring solutions dramatically shorten inspection cycles. A task that once required scaffolding, shutdowns, or days of surveying can now be completed in hours with drone-mounted LiDAR, thermal, or high-resolution RGB sensors. -
Actionable Insights
Drone data integrates seamlessly with planning and monitoring tools, giving teams the ability to detect slope instability, track haul road conditions, and monitor critical equipment before small issues escalate.
Blasting Data You Can Trust
Drilling & Blasting Drone Use Cases
Highwall & Bench Stability Monitoring
Perform geotechnical inspections of pit walls and benches to detect tension cracks, slough, and deformation before failures occur.
- Change Detection: Compare successive drone site mapping models to quantify displacement along benches and ramps.
- Safe Stand-Off Imaging: Capture high-resolution faces from a distance to minimize exposure beneath unstable ground.
Underground Openings & Void Mapping
Inspect stopes, drawpoints, ore passes, and headings where human entry is restricted, using SLAM/LiDAR to support ground control decisions.
- Confined-Space Safety: Replace manual entries with remote geotechnical surveying in unsupported ground.
- Geometry & Convergence: Generate 3D point clouds to track closure, backs stability, and shotcrete performance.
Haul Road Condition & Berm Compliance
Audit haul roads for rutting, crossfall, sightlines, and berm heights, improving truck stability and safety.
- Geometry Verification: Measure widths, grades, superelevation, and berm dimensions against design criteria.
- Hazard Identification: Flag spillage, standing water, and visibility constraints that elevate collision risk.
Processing Plant & Conveyor Safety Inspection
Conduct non-contact inspections of crushers, screens, conveyors, and gantries to reduce work-at-height exposure and lockout duration.
- Thermal & Visual QA/QC: Detect overheated idlers, misalignment, guarding gaps, and spillage sources before failure.
- Minimal Disruption: Capture close-up imagery during short pauses or while idling to shorten shutdown windows.
Post-Blast Clearance & Misfire Verification
Verify blast area conditions and identify misfires or flyrock hazards prior to re-entry, documenting results for compliance records.
- Rapid Area Sweep: Execute autonomous passes to confirm exclusion zones are clear and benches are stable.
- Evidence for Audits: Store timestamped imagery and orthos to support MSHA inspection checklists and internal reviews.
Heavy Mobile Equipment Condition & Fire-Risk Checks
Inspect haul trucks, loaders, and dozers for safety-critical issues like brakes, tires, leaks, and hot spots, all without placing spotters in traffic.
- Thermal Hotspot Detection: Identify overheating hubs, exhaust components, or hydraulic lines to prevent fires.
- Pre-Shift Visibility: Capture standardized visual records of condition, improving geofenced pre-op checks and documentation.
Our Top Recommendations
Site Safety & Equipment Inspection Drones Solutions
We have a wide variety of enterprise drone solutions to help you and your team accomplish your jobs quicker and easier. View the drone packages below or give us a call and get a specialized quote for your needs.
DJI Matrice 400
Engineered for Excellence, Designed for Versatility


Matrice 400 is DJI’s enterprise flagship built for long endurance and complex missions. It delivers up to 59 minutes of forward flight, lifts 6 kg of payload, and adds rotating LiDAR with mmWave radar for power-line-level obstacle sensing. With O4 Enterprise transmission, airborne relay, and advanced automation, it excels in emergency response, power inspections, mapping, and AEC.
- Up to 59 min forward flight time and 53 min hover for continuous operations
- 6 kg max payload; single or dual lower gimbals plus third connector and four E-Port V2 mounts
- Power-line-level obstacle sensing via rotating LiDAR, mmWave radar, and low-light fisheye vision
- O4 Enterprise video link up to 40 km, sub-2 GHz support, and airborne relay for extended range
- IP55 weather rating, −20 to 50 °C operating range, real-time terrain follow, and ship takeoff/landing

WingtraRAY
The survey drone built for faster results and total confidence in the field


WingtraRAY is the next-generation VTOL mapping platform that delivers survey-grade results on the first flight. A modular airframe, certified safety options, and an end-to-end WingtraCLOUD workflow let you quote more work, finish faster, and keep crews safe—whether threading urban corridors or mapping thousand-acre sites.
- Cat 3 OOP (U.S.) / C6 (EU) parachute option unlocks surveys across most areas without waivers
- Obstacle avoidance + adaptive geofence; only a 2×2 m (6.6×6.6 ft) pad for VTOL ops
- Dual hot-swap batteries and radio + LTE telemetry support confident BVLOS workflows
- Adaptive cruise 36–49 mph; map 250 ac in a ~10-min flight and deliver data in < 2 hours
- Survey-grade payloads (up to 61 MP RGB, LiDAR, RedEdge-P) with 3 cm RMS PPK accuracy

IF800 TOMCAT
Portable. Dependable. Deployable.


The IF800 TOMCAT by Inspired Flight features a lightweight, compact, and foldable frame, making it easily transportable and deployable in diverse environments. Its specially designed case provides ample space for batteries and payload, ensuring convenience and protection during transit. Professionals in need of cutting-edge aerial capabilities, such as infrastructure inspections, terrain mapping, or lidar surveys, can rely on the IF800 TOMCAT as a dependable and versatile tool.
- 54 min. Flight Time with 1.5kg Payload
- Dual Hot Swappable Batteries
- 6.6 lbs Max Payload
- FPV Camera

Freefly Astro
Compact Industrial Platform


DJI Matrice 4 Enterprise
The Age of Intelligent Flight.


Unleash precision and intelligence with the DJI Matrice 4 Enterprise, featuring advanced AI, dual-camera capabilities, and enhanced safety for superior performance in mapping, surveying, and more.
- Advanced AI for Real-Time Detection
- 112x Hybrid Zoom with Dual Cameras
- 49-Minute Flight Time & 15-Second Takeoff
- 5-Directional Oblique Capture Boosts Efficiency by 40%
- Smart 3D Capture for Accurate Modeling
- Rapid 0.5-Second Interval Shooting for High-Speed Surveys

SOTEN
Small Aerial Photography Drone


Discover the ACSL SOTEN: A compact, NDAA-compliant Japanese drone, offering advanced security and versatile imaging with a one-touch swappable camera system. Lightweight, foldable, and featuring an IP43 rating, it's ideal for demanding missions. With a 25-minute flight time and intuitive operation, the SOTEN is perfect for secure, efficient aerial tasks in challenging environments.
- NDAA-Compliant
- 25 Min Max Flight Time
- One-Touch Swappable Payloads
- IP43 Rating
- SO15408 Secuirty Standards
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Site Safety & Equipment Inspection Drones FAQ
How accurate are drone-based mine surveys compared to traditional ground methods?
With proper flight planning, RTK/PPK correction, and good ground control, drone site mapping routinely achieves centimeter-level accuracy. For volumetric analysis of stockpiles or highwalls, results are typically within 1–3% of traditional survey-grade instruments.
Can drones support our geotechnical inspections for slope stability?
Yes. Highwall and pit slope monitoring is one of the most established drone workflows. By comparing repeated 3D models, geotechnical teams can detect cracks or small displacements that precede slope failures. LiDAR-equipped drones are especially valuable where poor lighting or dark rock surfaces make photogrammetry less reliable.
What kinds of equipment can drones inspect safely?
Common applications include crushers, conveyors, haul trucks, and stockpile feeders. Small drones can enter confined spaces or fly along gantries, capturing 4K video or thermal data without requiring scaffolding or lockouts. This reduces exposure to moving machinery and minimizes downtime.
Do we need LiDAR, or is photogrammetry enough for safety inspections?
For many site safety tasks, like haul road audits or surface mine surveying, photogrammetry is sufficient. LiDAR becomes essential where surfaces are low-texture, shadowed, or covered with vegetation, or when precise highwall geometry is required for geotechnical analysis.
How long does a typical inspection flight take?
Most drone missions take less than an hour. Aerial mapping of an entire pit can be done in a single flight, while localized inspections (e.g. conveyors, haul roads) may only take minutes. Data processing time depends on resolution and sensor type, but deliverables are often ready the same day.
Can drones help us comply with MSHA inspection requirements?
While drones do not replace the need for a competent person’s exam, they provide objective, time-stamped imagery that strengthens MSHA inspection checklists. Many operators use drone data to document ground conditions, haul road berms, or post-blast clearances, creating defensible records for audits.
What are the main safety benefits of using drones underground?
SLAM-enabled drones can map stopes, headings, and ore passes without human entry, reducing exposure to unsupported ground and poor ventilation. Engineers can review point clouds and video to assess convergence, rock integrity, or shotcrete conditions without risking personnel.
What deliverables do drone safety inspections typically produce?
Outputs include orthomosaics, 3D point clouds, digital surface models, thermal imagery, and change-detection reports. These files can be exported into common formats like LAS, DXF, TIFF, or CSV, and integrated with mine planning and geotechnical software for further analysis.
Do we need special training or certifications to operate drones for inspections?
In the U.S., all operators must hold a Part 107 certification. Beyond that, training in flight planning, data processing, and safety protocols is essential. Some workflows, like LiDAR or underground SLAM, require more advanced technical knowledge and software skills.
What limitations should we be aware of with drone inspections?
Harsh environments can affect data quality: dust, poor lighting, reflective water, or heavy winds all pose challenges. Underground, a limited communication range can restrict how far a drone can fly autonomously. Proper equipment selection, pilot training, and QA/QC procedures are critical to mitigate these limitations.
Get started
Ready to build your UAS program?
Give us a call and get a full, personalized system built for your specific needs. Our expert team can assess your situation, and recommend the best drone system for your organization.