Safer Workflows. Stronger Compliance.

Site Safety & Equipment Inspection Drones

Mining and aggregate operations face constant pressure to maintain safe working conditions while meeting MSHA requirements and production goals. Site Safety and Equipment Inspection Drones give operators a faster, safer, and more consistent way to perform mine surveying, geotechnical inspections, and drone site mapping across both surface and underground environments. By removing crews from unstable highwalls, heavy machinery, and confined spaces, drones reduce risk while delivering precise, repeatable data for geotechnical monitoring solutions. From validating MSHA inspection checklists to conducting quarry surveying and monitoring haul roads, aerial inspections streamline compliance and provide a documented record of site conditions

Request a quote

Safer Workflows. Stronger Compliance.

Why Use Drones for Site Safety & Equipment Inspection?

Mining and aggregate operations depend on constant inspections to ensure worker safety, maintain compliance, and keep production running. Traditional methods like sending crews beneath highwalls, climbing conveyors, or walking haul roads, expose personnel to hazards and often slow operations. Site safety and equipment inspection drones streamline these tasks by providing repeatable aerial data, reducing downtime, and creating a verifiable record of conditions.

  • Improved Worker Safety
    Remove personnel from dangerous environments such as unstable highwalls, confined spaces, and moving machinery. Drones perform mine surveying and geotechnical inspections remotely, eliminating exposure while capturing high-resolution data.
  • Regulatory Compliance & Documentation
    Automated drone flights support MSHA inspection checklists by delivering objective, time-stamped imagery and 3D models. This creates defensible records for audits and ensures compliance with safety and environmental standards.
  • Operational Efficiency
    Drone site mapping and geotechnical monitoring solutions dramatically shorten inspection cycles. A task that once required scaffolding, shutdowns, or days of surveying can now be completed in hours with drone-mounted LiDAR, thermal, or high-resolution RGB sensors.
  • Actionable Insights
    Drone data integrates seamlessly with planning and monitoring tools, giving teams the ability to detect slope instability, track haul road conditions, and monitor critical equipment before small issues escalate.

Blasting Data You Can Trust

Drilling & Blasting Drone Use Cases

diabase quarry with stepped wall and one yellow drilling machine on a bench

Highwall & Bench Stability Monitoring

Perform geotechnical inspections of pit walls and benches to detect tension cracks, slough, and deformation before failures occur.

  • Change Detection: Compare successive drone site mapping models to quantify displacement along benches and ramps.
  • Safe Stand-Off Imaging: Capture high-resolution faces from a distance to minimize exposure beneath unstable ground.
Freefly Astro Max with an emescent Hover Map LiDAR flying into an underground opening

Underground Openings & Void Mapping

Inspect stopes, drawpoints, ore passes, and headings where human entry is restricted, using SLAM/LiDAR to support ground control decisions.

  • Confined-Space Safety: Replace manual entries with remote geotechnical surveying in unsupported ground.
  • Geometry & Convergence: Generate 3D point clouds to track closure, backs stability, and shotcrete performance.
Huge dump truck in an open pit copper mine

Haul Road Condition & Berm Compliance

Audit haul roads for rutting, crossfall, sightlines, and berm heights, improving truck stability and safety.

  • Geometry Verification: Measure widths, grades, superelevation, and berm dimensions against design criteria.
  • Hazard Identification: Flag spillage, standing water, and visibility constraints that elevate collision risk.
Sand conveyor at aggregates site. industrial machinery and materials for construction

Processing Plant & Conveyor Safety Inspection

Conduct non-contact inspections of crushers, screens, conveyors, and gantries to reduce work-at-height exposure and lockout duration.

  • Thermal & Visual QA/QC: Detect overheated idlers, misalignment, guarding gaps, and spillage sources before failure.
  • Minimal Disruption: Capture close-up imagery during short pauses or while idling to shorten shutdown windows.
Explosion blast in an open pit mine

Post-Blast Clearance & Misfire Verification

Verify blast area conditions and identify misfires or flyrock hazards prior to re-entry, documenting results for compliance records.

  • Rapid Area Sweep: Execute autonomous passes to confirm exclusion zones are clear and benches are stable.
  • Evidence for Audits: Store timestamped imagery and orthos to support MSHA inspection checklists and internal reviews.
big yellow mining truck and crane

Heavy Mobile Equipment Condition & Fire-Risk Checks

Inspect haul trucks, loaders, and dozers for safety-critical issues like brakes, tires, leaks, and hot spots, all without placing spotters in traffic.

  • Thermal Hotspot Detection: Identify overheating hubs, exhaust components, or hydraulic lines to prevent fires.
  • Pre-Shift Visibility: Capture standardized visual records of condition, improving geofenced pre-op checks and documentation.

Our Top Recommendations

Site Safety & Equipment Inspection Drones packages

We have a wide variety of enterprise drone solutions to help you and your team accomplish your jobs quicker and easier. View the drone packages below or give us a call and get a specialized quote for your needs.

DJI logo

Matrice 350 RTK

Fully Powered to Forge Ahead.

Matrice 300 RTK Matrice 300 RTK

An upgraded flagship drone platform, the Matrice 350 RTK sets a new benchmark for the industry. This next-generation drone platform features an all-new video transmission system and control experience, a more efficient battery system, and more comprehensive safety features, as well as robust payload and expansion capabilities

  • Up to 55 Minute Flight Time
  • 20km Max Transmission Range
  • Multiple Cameras
  • Higher Payload Compatibility

Learn more

Wingtra Logo

WingtraRAY

The survey drone built for faster results and total confidence in the field

WingtraRAY VTOL Mapping Drone WingtraRAY VTOL Mapping Drone

WingtraRAY is the next-generation VTOL mapping platform that delivers survey-grade results on the first flight. A modular airframe, certified safety options, and an end-to-end WingtraCLOUD workflow let you quote more work, finish faster, and keep crews safe—whether threading urban corridors or mapping thousand-acre sites.

  • Cat 3 OOP (U.S.) / C6 (EU) parachute option unlocks surveys across most areas without waivers
  • Obstacle avoidance + adaptive geofence; only a 2×2 m (6.6×6.6 ft) pad for VTOL ops
  • Dual hot-swap batteries and radio + LTE telemetry support confident BVLOS workflows
  • Adaptive cruise 36–49 mph; map 250 ac in a ~10-min flight and deliver data in < 2 hours
  • Survey-grade payloads (up to 61 MP RGB, LiDAR, RedEdge-P) with 3 cm RMS PPK accuracy

Learn more

Inspired Flight Logo

IF800 TOMCAT

Portable. Dependable. Deployable.

IF800 TOMCAT IF800 TOMCAT

The IF800 TOMCAT by Inspired Flight features a lightweight, compact, and foldable frame, making it easily transportable and deployable in diverse environments. Its specially designed case provides ample space for batteries and payload, ensuring convenience and protection during transit. Professionals in need of cutting-edge aerial capabilities, such as infrastructure inspections, terrain mapping, or lidar surveys, can rely on the IF800 TOMCAT as a dependable and versatile tool.

  • 54 min. Flight Time with 1.5kg Payload
  • Dual Hot Swappable Batteries
  • 6.6 lbs Max Payload
  • FPV Camera

Learn more

Freefly logo

Freefly Astro

Compact Industrial Platform

Freefly Astro Freefly Astro
DJI logo

DJI Matrice 4 Enterprise

The Age of Intelligent Flight.

DJI Matrice 4 Enterprise DJI Matrice 4 Enterprise

Unleash precision and intelligence with the DJI Matrice 4 Enterprise, featuring advanced AI, dual-camera capabilities, and enhanced safety for superior performance in mapping, surveying, and more.

  • Advanced AI for Real-Time Detection
  • 112x Hybrid Zoom with Dual Cameras
  • 49-Minute Flight Time & 15-Second Takeoff
  • 5-Directional Oblique Capture Boosts Efficiency by 40%
  • Smart 3D Capture for Accurate Modeling
  • Rapid 0.5-Second Interval Shooting for High-Speed Surveys

Learn more

DJI logo

DJI Zenmuse P1

Efficiency through Flexible Full-frame Photogrammetry

DJI Zenmuse P1 DJI Zenmuse P1

The Zenmuse P1 sets a new benchmark for aerial surveying with its full-frame sensor and interchangeable fixed-focus lenses, delivering unparalleled efficiency and accuracy for photogrammetry missions.

  • 45 MP Full-frame Sensor with 4.4μm Pixel Size for high-resolution imaging
  • 3-axis Stabilized Gimbal with Smart Oblique Capture for versatile 2D and 3D modeling
  • Global Mechanical Shutter and TimeSync 2.0 for centimeter-level accuracy without GCPs
  • High Efficiency: Cover up to 3 km² in a single flight with photo capture every 0.7 seconds
  • Smart Data Management for streamlined mission data handling and post-processing

Learn more

DJI logo

DJI Zenmuse L2

Powerful Range, Elevated Precision

DJI Zenmuse L2 DJI Zenmuse L2

The Zenmuse L2 is a high-precision aerial LiDAR system that integrates frame LiDAR, a self-developed high-accuracy IMU, and a 4/3 CMOS RGB mapping camera. Designed for DJI flight platforms, it delivers precise, efficient, and reliable geospatial data acquisition, offering a turnkey solution for 3D data collection and high-accuracy post-processing with DJI Terra.

  • Vertical Accuracy: 4 cm; Horizontal Accuracy: 5 cm without GCPs
  • Exceptional Efficiency: Cover up to 2.5 km² in a single flight
  • Superior Penetration: Smaller laser spots and denser point clouds for detailed mapping
  • Extended Detection Range: Up to 450m at 50% reflectivity
  • Turnkey Solution: One-click processing on DJI Terra for streamlined workflows

Learn more

Teledyne Geospatial logo

Teledyne Geospatial EchoONE

Longrange and Lightweight

Teledyne Geospatial EchoONE Teledyne Geospatial EchoONE

EchoONE is a high-precision aerial LiDAR system designed for versatility and efficiency. Weighing just 1.2kg, it seamlessly integrates with smaller UAVs, delivering long-range capabilities and exceptional accuracy. Compliant with the latest NDAA requirements, EchoONE ensures data security without compromising on affordability.

  • Long-Range Performance: 270m range to 20% reflectivity targets with up to 8 returns per pulse
  • Ultra-Lightweight Design: Weighs only 1.2kg, compatible with UAVs like Freefly Astro, Inspired Flight IF800, and DJI M300/M350
  • High Precision: Achieves up to 1.5cm RMS vertical accuracy and 5mm ranging precision
  • Accurate and Fast: Generates full undecimated georeferenced point clouds in real-time with rapid post-processing
  • Integrated Colorization: Features a 5MP global shutter camera with an optional 61MP camera for enhanced imaging

Learn more

GeoCue logo

GeoCue TrueView 1

Your Gateway to Precision and Affordability in LiDAR Technology

GeoCue TrueView 1 LiDAR Sensor GeoCue TrueView 1 LiDAR Sensor

The GeoCue TrueView 1 delivers survey-grade point clouds and RGB imagery in a flexible subscription model. It combines a Hesai XT-32 dual-return scanner, configurable global-shutter camera options, and LP360 Drone software—giving teams an end-to-end LiDAR solution that’s lightweight, cost-effective, and ready for immediate deployment.

  • Dual-return Hesai XT-32 laser for accurate and dense vegetation penetration
  • Selectable 26 MP, 45 MP, or 61 MP cameras for tailored image resolution
  • Includes LP360 Drone for QA/QC, editing, and deliverable creation
  • Lightweight (1.5 kg) design supports wide UAV compatibility
  • Annual subscription model includes hardware, software, and U.S.-based support

Learn more

GeoCue logo

GeoCue TrueView 1 Lite

Most Accessible, Professional Grade LiDAR Sensor

GeoCue TrueView 1 Lite LiDAR Sensor GeoCue TrueView 1 Lite LiDAR Sensor

The GeoCue TrueView 1 Lite offers a streamlined LiDAR solution for professionals who need dependable results without complex configuration or high startup costs. It combines a Hesai XT-32 dual-return laser, FLIR 5 MP camera, and integrated POS—delivering survey-grade outputs in a lightweight, compact payload with U.S.-based support and an annual processing plan.

  • Dual-return Hesai XT-32 laser scanner for dense point cloud generation
  • FLIR 5 MP global-shutter camera with 80° FOV for effective colorization
  • Compact, lightweight form factor (~1.4 kg) for broad UAV integration
  • Includes TV1 Lite Annual Processing plan for outputs up to 10 km²
  • Assembled and supported in the USA with dedicated year-one assistance

Learn more

Phoenix LiDAR Systems logo

Phoenix Recon-XT

Great Value Meets Great Performance

Phoenix Recon-XT Phoenix Recon-XT

The Recon-XT is Phoenix LiDAR's ultimate value-driven LiDAR system, designed for the DJI Matrice 350 and Freefly Astro UAVs. Weighing just 1.8kg, it offers exceptional precision and long-range capabilities, making it ideal for surveying teams seeking affordability without compromising performance.

  • High Precision: Achieves 2-5 cm RMS vertical accuracy at 80m with 5mm ranging precision
  • Lightweight & Versatile: Weighs only 1.8kg, compatible with DJI M300/M350 and Freefly Astro UAVs
  • Long-Range Performance: Operates reliably up to 80m AGL with a maximum detection range of 80m
  • Accurate and Fast: Generates full undecimated georeferenced point clouds in real-time with rapid post-processing
  • Flexible Mounting Options: Easily integrates with UAVs, vehicles, and mobile mapping applications

Learn more

Phoenix LiDAR Systems logo

Phoenix Ranger-UAV22 Flex

Fly It, Drive It, Mount It Anywhere

Phoenix Ranger-UAV22 Flex Phoenix Ranger-UAV22 Flex

The Ranger-UAV22 Flex is Phoenix LiDAR's most adaptable mapping system, seamlessly integrating into backpacks, UAVs, vehicles, and dual-head mobile scanning solutions. With a high pulse repetition rate and exceptional precision, the Ranger-UAV22 Flex is designed to meet the diverse needs of modern surveying and mapping projects.

  • Ultimate Versatility: Integrates effortlessly with backpacks, UAVs, vehicles, and dual-head mobile scanning setups
  • High Precision: Achieves 1.5-3.0 cm RMSEz system accuracy at 120m with 5mm ranging precision
  • Long-Range Capability: Reliable operation up to 490m AGL at 20% reflectivity
  • Advanced Performance: 1200 kHz pulse repetition rate and up to 15 returns per pulse for detailed and accurate point clouds
  • Robust Mounting Options: Compatible with a wide range of platforms including UAVs like DJI M300/M350 and VTOL systems

Learn more

Pix4D logo

PIX4Dmapper

Industry-leading photogrammetry software for professional drone mapping

PIX4Dmapper PIX4Dmapper

PIX4Dmapper is the industry-leading photogrammetry software for professional drone mapping, transforming aerial and ground images into accurate, georeferenced maps, 3D models, and orthomosaics.

  • Image Capture: Import aerial or ground RGB, thermal, or multispectral images from any camera or drone.
  • Photogrammetric Processing: Generate orthomosaics, dense point clouds, and DSMs using advanced algorithms.
  • rayCloud Quality Control: Assess project accuracy with tie points, GCPs, and detailed quality reports.
  • Automatic Classification: Distinguish surfaces and objects with machine-learning point cloud classification.
  • 3D Model Export: Export georeferenced maps and models in GeoTIFF, LAS, OBJ, or DXF formats.
  • Batch Processing: Automate workflows for multiple projects and reduce manual intervention.
  • Cloud & Collaboration: Sync with PIX4Dcloud for online processing, sharing, and remote collaboration.

Learn more

Pix4D logo

PIX4Dsurvey

Surveying software bridging photogrammetry and CAD for engineering-ready vector outputs

PIX4Dsurvey PIX4Dsurvey

PIX4Dsurvey bridges the gap between photogrammetry and CAD by merging point clouds, imagery, and LiDAR in a single project. With advanced vectorization tools, extract essential features—like curbs, building footprints, and catenary curves—with just a few clicks, delivering engineering-ready CAD and GIS datasets.

  • Capture Data: Acquire images or point clouds via drone or laser scanner and streamline flights with PIX4Dcapture.
  • Import Flexibility: Combine .p4d, .p4m, .las, or .laz files and integrate multiple datasets into one project.
  • Optimized Vectorization: Generate TIN models and CAD-ready vector files by extracting key project elements.
  • 3D Modeling: Use Smart Grid and terrain classification to create accurate TIN surfaces.
  • Volume Measurements: Calculate object and site volumes with intuitive measurement tools.
  • Accuracy Assurance: Validate with GCPs, checkpoints, and manual tie points, complete with exportable quality reports.
  • Smooth Export: Assign layers and properties, then export to any CAD or GIS software for seamless integration.

Learn more

Let's get started

Ready to build your UAS program?

Get a full, personalized system built for your specific needs. Our expert team can assess your situation, and recommend the best drone system for your organization.

Get a Personalized Quote

Freefly Astro Aircraft

Get a Personalized Quote

Complete the form below to receive a custom quote from our Public Safety Sales team. You'll hear from us typically within the hour. We look forward to helping you!

Site Safety & Equipment Inspection Drones FAQ

How accurate are drone-based mine surveys compared to traditional ground methods?

With proper flight planning, RTK/PPK correction, and good ground control, drone site mapping routinely achieves centimeter-level accuracy. For volumetric analysis of stockpiles or highwalls, results are typically within 1–3% of traditional survey-grade instruments.

Can drones support our geotechnical inspections for slope stability?

Yes. Highwall and pit slope monitoring is one of the most established drone workflows. By comparing repeated 3D models, geotechnical teams can detect cracks or small displacements that precede slope failures. LiDAR-equipped drones are especially valuable where poor lighting or dark rock surfaces make photogrammetry less reliable.

What kinds of equipment can drones inspect safely?

Common applications include crushers, conveyors, haul trucks, and stockpile feeders. Small drones can enter confined spaces or fly along gantries, capturing 4K video or thermal data without requiring scaffolding or lockouts. This reduces exposure to moving machinery and minimizes downtime.

Do we need LiDAR, or is photogrammetry enough for safety inspections?

For many site safety tasks, like haul road audits or surface mine surveying, photogrammetry is sufficient. LiDAR becomes essential where surfaces are low-texture, shadowed, or covered with vegetation, or when precise highwall geometry is required for geotechnical analysis.

How long does a typical inspection flight take?

Most drone missions take less than an hour. Aerial mapping of an entire pit can be done in a single flight, while localized inspections (e.g. conveyors, haul roads) may only take minutes. Data processing time depends on resolution and sensor type, but deliverables are often ready the same day.

Can drones help us comply with MSHA inspection requirements?

While drones do not replace the need for a competent person’s exam, they provide objective, time-stamped imagery that strengthens MSHA inspection checklists. Many operators use drone data to document ground conditions, haul road berms, or post-blast clearances, creating defensible records for audits.

What are the main safety benefits of using drones underground?

SLAM-enabled drones can map stopes, headings, and ore passes without human entry, reducing exposure to unsupported ground and poor ventilation. Engineers can review point clouds and video to assess convergence, rock integrity, or shotcrete conditions without risking personnel.

What deliverables do drone safety inspections typically produce?

Outputs include orthomosaics, 3D point clouds, digital surface models, thermal imagery, and change-detection reports. These files can be exported into common formats like LAS, DXF, TIFF, or CSV, and integrated with mine planning and geotechnical software for further analysis.

Do we need special training or certifications to operate drones for inspections?

In the U.S., all operators must hold a Part 107 certification. Beyond that, training in flight planning, data processing, and safety protocols is essential. Some workflows, like LiDAR or underground SLAM, require more advanced technical knowledge and software skills.

What limitations should we be aware of with drone inspections?

Harsh environments can affect data quality: dust, poor lighting, reflective water, or heavy winds all pose challenges. Underground, a limited communication range can restrict how far a drone can fly autonomously. Proper equipment selection, pilot training, and QA/QC procedures are critical to mitigate these limitations.

Get started

Ready to build your UAS program?

Give us a call and get a full, personalized system built for your specific needs. Our expert team can assess your situation, and recommend the best drone system for your organization.

Give us a call

(855) 625-2055